Change size. Change shape. Change material.
To satisfy demanding and ever-increasing performance needs, Eastman Cyphrex™ microfibers are designed to target unique functionality by independently or simultaneously fine-tuning:
Eastman Cyphrex microfibers help manufacturers of filtration media, high-strength specialty paper, roll good and other wetlaid nonwovens achieve desired functional properties with a completely new set of tools — all without forcing them to compromise performance in one area to make gains in another.
Exclusive innovations in technology and process for Eastman Cyphrex™ microfibers allow Eastman to produce these easily dispersible synthetic microfibers in uniform and precise lengths, diameters and shapes.
Through leveraging its insight and capability, Eastman is positioned to offer Eastman Cyphrex microfibers that can make the most meaningful difference in nonwovens performance and substantially shorten the innovation cycle. With an understanding of critical performance requirements for specific wetlaid nonwoven applications, Eastman designs new microfibers targeted to satisfy those needs. In its fibers and nonwovens & specialty paper research labs, prototype fibers are developed, incorporated into nonwoven media and high-strength paper, and evaluated to best understand their impact on critical parameters, such as porosity, permeability or strength. Learn more about high-strength papers.
Eastman Cyphrex™ microfibers offer customers access to highly uniform fibers in previously unavailable lengths, diameters and cross sections.
By delivering microfibers below 0.4 denier in both round and flat cross-sections, Eastman Cyphrex™ microfibers offer access to high-specific-surface-area materials that are both highly uniform and easily dispersed. As a result, a range of desired functional properties can be achieved through blending different Eastman Cyphrex microfibers to achieve precise and repeatable nonwoven properties. For instance, you can pinpoint precise permeability, pore size, and strength.
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Eastman Cyphrex™ microfibers can be made in a variety of shapes, including round, flat, and wedge.
Eastman has conducted extensive research with round and flat microfibers to show how the properties of wetlaid nonwoven media can be fine-tuned to achieve targeted functionality.
Recently, Eastman introduced Cyphrex™ 10101, a flat PET microfiber that is less than 0.4 denier with a unique cross section that enables manufacturers to produce exceptionally uniform synthetic nonwovens that are lightweight and remarkably strong. The unique flat shape also provides excellent dimensional stability without sacrificing uniformity, strength or tear resistance.
Cyphrex flat PET microfibers demonstrate that the microfiber shape can impact the attributes of wetlaid nonwovens in ways that changing microfiber size alone may not allow.
Eastman Cyphrex™ microfibers allow expanded options for synthetic microfibers in wetlaid nonwoven media applications.
Technology for Eastman Cyphrex™ microfibers enables access to the widest range of synthetic polymers for microfibers. Eastman has the capability to leverage a broad set of polymers, from the most commonly used PET and PP to materials considered specialties for nonwovens, such as nylon, PLA, copolyesters and others. Eastman uses this capability to target the right functionality for the right application.
varying the size, shape and material of Eastman Cyphrex™ microfibers enables the creation of unique wetlaid nonwovens products with an endless array of formulations and performance advantages, such as pore size, permeability, formation, strength and dimensional stability. See more about how our unique flat PET microfibers unlock greater processability and functionality for specialty and high-strength papers.
The ability to control the permeability of nonwovens media is critical in many high value applications — such as filtration. PET microfibers of discrete diameters and 1.5 mm in length were blended with Northern bleached softwood kraft (NBSK) pulp at levels of 20 and 40 wt% based on total furnish solids (Figure 1).
Not surprisingly, significant improvements in the permeability of the otherwise impermeable cellulosic sheet were observed, and those were seen to be directly related to both the diameter of the PET microfiber and the amount of microfiber present. What may be somewhat surprising is the relatively linear response with respect to microfiber diameter.
When you change size, precision is no small thing.
One might question whether the wide and useful range of permeability enabled by the 40% microfiber blends would necessarily require a number of fiber sizes to access that functionality. Figure 2 shows the discrete fiber diameters of Figure 1 replaced with a blend of two commercially available microfibers — specifically 2.5-micron and 4.5-micron diameters. Figure 2 shows how the apparent diameters created by blending these microfibers allow manufacturers to more precisely achieve targeted permeability properties.
The uniformity of a nonwoven media (aka “formation”) is an attribute of some importance, as it can influence a wide range of functional media characteristics, which can be negatively impacted by the non-uniformity of the substrate. These characteristics can range from relatively simple appearance requirements to rather complex filtration phenomena. Formation can be evaluated visually (by those sufficiently experienced) or instrumentally (e.g., M/K Systems, Inc., Formation Analyzer). The impact of PET microfibers of multiple sizes and shapes on the formation of a cellulose/synthetic blend was evaluated (see Figure 3).
While the 4.5-micron round Eastman Cyphrex™ microfiber significantly improves the formation when compared with a cellulosic blend, the flat Cyphrex microfiber delivers more than twice the improvement. This can result in excellent dimensional stability.
Eastman Cyphrex™ flat PET microfiber 10101 offers excellent processability and dimensional stability for makers of high-strength paper, specialty papers (such as labels, packaging and wall coverings) and other wetlaid nonwovens. Cyphrex 10101 fibers have a unique flat cross section that means they can disperse easily in water — without special shear or agitation. Unlike other synthetic fibers, Cyphrex 10101 flat PET microfibers deliver excellent wet strength and can be processed on standard papermaking equipment (compatable with Fourdrinier or Rotoformer machines) used for cellulose fibers. See how these unique flat PET microfibers are transforming paper.